our services
Reverse engineering
At KAZILEO, we specialize in precision reverse engineering of tooling, machine components, and injection mold systems.
Using advanced 3D scanning, metrology, and CAD reconstruction, we restore worn or damaged parts to their original geometry — or redesign them for improved durability and performance.
Our expertise combines digital modeling, material knowledge, and machining capabilities to deliver complete regeneration solutions for complex industrial components.
We provide comprehensive measurement and inspection services using high-accuracy scanning and coordinate metrology systems.
This allows us to capture even the smallest geometric deviations and transform physical objects into fully parametric 3D models.
Based on this data, our engineers can modify existing designs, enhance performance, and manufacture new components with precision fit and tolerance control.
Kazileo also supports tooling regeneration — including the repair, modification, and optimization of injection molds and inserts.
We combine reverse engineering with 3D printing, CNC machining, and metal processing (steel, aluminum, and non-ferrous alloys) to recreate or improve mechanical parts efficiently.
This integrated workflow minimizes downtime, extends tool life, and ensures reliable operation under production conditions.
Why Choose KAZILEO:
- End-to-End Capability – From 3D scanning and digital modeling to precision machining and final validation, all processes are handled in-house for full quality control.
- High Accuracy Measurements – We use advanced metrology and scanning systems to ensure dimensional precision within microns.
- Material Expertise – Our experience with tool steels, aluminum, and non-ferrous metals ensures proper material selection and durability in regenerated parts.
- Rapid Turnaround – By combining CAD reconstruction, 3D printing, and machining, we significantly shorten lead times for replacement or restored components.
- Enhanced Design & Optimization – We don’t just replicate — we improve. Every regenerated component is analyzed and, when possible, upgraded for longer service life and better performance.
- Industrial Integration – Reverse engineering is seamlessly connected with our mold design, validation, and simulation departments, creating a complete engineering ecosystem.
KAZILEO turns worn or obsolete components into reliable, high-performance solutions — combining measurement precision, engineering insight, and modern manufacturing technologies.
OUR SERVICE BENEFITS
Experience Innovation
the Professional Way
At Kazileo, we redefine reverse engineering through precision, innovation, and engineering expertise.
Our process combines advanced 3D scanning, high-accuracy metrology, and digital reconstruction to restore, optimize, or reproduce complex industrial components with absolute precision.
- Full Digital Workflow – From 3D scan to finished part, all steps under one roof.
- High Precision – Micron-level accuracy ensures perfect fit and reliability.
- Beyond Repair – We improve, not just replicate, every component.
We don’t just replicate — we analyze, improve, and modernize every part to ensure longer life, higher efficiency, and full compatibility with current production systems.
Testimonials
What our
clients say
Accuracy and fast turnaround
“Kazileo reconstructed worn mold inserts that had no existing technical documentation.
Using 3D scanning and CAD modeling, the parts were restored within microns of the original geometry.
We were able to restart production without any costly downtime.”
— Maintenance Manager, Plastics Manufacturing Plant
Mold regeneration and full technical support
“The Kazileo team demonstrated outstanding expertise in mold repair and regeneration.
Beyond recreating the damaged parts, they proposed design improvements that extended tool life by more than 25%.
Everything was delivered professionally and on time.”
— Tooling Engineer, Technical Components Manufacturer
Complete process from measurement to finished part
“Kazileo handled the entire reverse engineering process — from high-precision 3D scanning to final CNC machining.
The new component fit perfectly into our existing assembly, with no additional adjustment required.
A truly reliable engineering partner.”
— Technical Director, Industrial Machinery Producer
OUR SERVICE BENEFITS
Experience Innovation
the Professional Way
Our research phase is very important. We do our best to plan every possible outcome, which would affect the budget and time of finishing the project:
- Based on your project, get only what's needed
- Cost effective, to secure construction process
- Premium quality. We always get the best people
Through this experience Warmhouse has acquired a high level of expertise in the design and realisation of high-profile and luxury schemes.
Testimonials
What our
clients say
Let’s Get in Touch
Contact details
Phone: +48 793 155 050
E-mail: info@kazileo.pl
Address: 27 Grudnia 3, 61-737 Poznań, Poland
Opening hours:
Monday — Friday 08:00 – 16:00